Analysis of Fill Switch Failure Leading to Transmission Inability to Shift Speeds in the Haulpak 530M Unit

Rasma Rasma, Reza Febriano Armas, Agung Riyadi

Abstract


The Haulpak 530M unit utilizes a Torqflow Transmission as its power transmission system, where the Torqflow Transmission is a fluid-controlled power transmission device that regulates the speed, forward, and reverse motion, as well as the crucial function of increasing torque by reducing the rotational speed through the gear ratio of the transmission. The Electric Control Modulating Valve plays a crucial role in this system, as it is responsible for modulating the oil pressure entering the clutch in the transmission to facilitate gear shifting. However, the Haulpak 530M unit has encountered an issue where the "02" (b021) error message, indicating a lock-up clutch failure, is displayed on the Message for Operation and Maintenance monitor, preventing the unit from moving forward beyond the F2 gear, limiting its top speed. The root cause of this problem is the failure of the Fill Switch component, which is responsible for the proper functioning of the ECMV and the lock-up clutch.

Full Text:

PDF

References


Fu, B., Zhu, T., Liu, J., & Hu, X. (2022). Research on Clamping Force Control of CVT for Electric Vehicles Based on Slip Characteristics. Sensors, 22(6), 2131. https://doi.org/10.3390/s2206213

Cruzat, J. V., & Valenzuela, M. A. (2018). Integrated modeling and evaluation of electric mining trucks during propel and retarding modes. IEEE Transactions on Industry Applications, 54(6), 6586-6597. DOI: 10.1109/TIA.2018.2854258

Snoy, J. B., Dundore, M. W., & Pelligrino, P. A. (1975). The TDMC-33-7002: A 1500 HP Transmission for Shuttle Type Vehicles (No. 750818). SAE Technical Paper. https://doi.org/10.4271/750818

Mazumdar, J., Koellner, W., & Moghe, R. (2010, February). Interface issues of mining haul trucks operating on trolley systems. In 2010 Twenty-Fifth Annual IEEE Applied Power Electronics Conference and Exposition (APEC) (pp. 1158-1165). IEEE. DOI: 10.1109/APEC.2010.5433357

Wu, G., Liu, F., & Xu, S. (2022). Compiling method of automobile fault diagnosis information. In MATEC Web of Conferences (Vol. 355, p. 03073). EDP Sciences. https://doi.org/10.1051/matecconf/202235503073

Samorodov, V., Bondarenko, A., Taran, I., & Klymenko, I. (2020). Power flows in a hydrostatic-mechanical transmission of a mining locomotive during the braking process. Transport Problems, 15(3), 17-28.

Deur, J., Ivanovic´, V., Petric´, J., Hancock, M., & Assadian, F. (2008, January). A Control-Oriented Model of Hydrostatic Transmission With Application on Torque Vectoring Differential Modeling. In ASME International Mechanical Engineering Congress and Exposition (Vol. 48661, pp. 115-124). https://doi.org/10.1115/IMECE2008-67394

Maguire, J. M., Peng, H., & Bai, S. (2013). Dynamic analysis and control system design of automatic transmissions. SAE International. ISBN : 978-0-7680-7932-6

Manring, N. D., Al-Ghrairi, T. S., & Vermillion, S. D. (2013). Designing a hydraulic continously variable-transmission (CVT) for retrofitting a rear-wheel drive automobile. Journal of Mechanical Design, 135(12), 121003. https://doi.org/10.1115/1.4025119

Tanelli, M., Panzani, G., Savaresi, S. M., & Pirola, C. (2011). Transmission control for power-shift agricultural tractors: Design and end-of-line automatic tuning. Mechatronics, 21(1), 285-297. https://doi.org/10.1016/j.mechatronics.2010.11.006

Armas, R. F., Aryadi, A., & Pratama, N. P. (2024). Design and Build Special Service Tools for Remove & Install Drive Shaft for Komatsu HD785-7 Dump Truck. Jurnal E-Komtek (Elektro-Komputer-Teknik), 8(1), 199-206. https://doi.org/10.37339/ekomtek.v8i1.1857

Rasma, R., Armas, R. F., Purwono, H., Setiawan, B., & Adnan, M. (2024, July). Analysis Abnormal of Engine Noise in UD Truck Quester CWE 370 Unit. In International Conference on Engineering, Construction, Renewable Energy, and Advanced Materials. https://jurnal.umj.ac.id/index.php/icecream/article/view/22826/10554

Davidson, J. R., & Krebs, H. I. (2018). An electrorheological fluid actuator for rehabilitation robotics. IEEE/ASME Transactions on Mechatronics, 23(5), 2156-2167. DOI: 10.1109/TMECH.2018.2869126

Ramadhan, A. I., Hendrawati, T. Y., Umar, E., Sari, A. M., Rahardja, I. B., & Firmansyah, F. Preparation and Characterization of Nano-Cellulose Powder from Oil Palm Empty Fruit Bunch as Green Nanofluids. Nanoscience and Technology: An International Journal. DOI: 10.1615/NanoSciTechnolIntJ.2024050024

Ramadhan, A. I., Umar, E., Azmi, W. H., & Sari, A. M. (2024). Heat transfer performance of Al2O3-TiO2-SiO2 ternary nanofluids in plain tube with wire coil inserts. Mechanical Engineering for Society and Industry, 4(1), 50-67.

Susanto, E., Fadri, M. F., Aulia, A., Ramadhan, A. I., & Azmi, W. H. (2024). Numerical Study on the Influence of Torque Performance Caused by Deflectors on Darrieus Wind Turbines. Journal of Advanced Research in Fluid Mechanics and Thermal Sciences, 118(2), 13-23. https://doi.org/10.37934/arfmts.118.2.1323

Sari, A. M., Ramadhan, A. I., Rahardja, I. B., Umar, E., Yudistirani, S. A., Faisal, A. I., ... & Azmi, W. H. (2024). Effect of Mass Composition on Nano Zircon Synthesize from Local Zircon Sand Using Soda-Precipitation-Calcination-Caustic Fusion Method. Jurnal Teknologi, 16(2), 169-178. https://doi.org/10.24853/jurtek.16.2.169-178

Suwandi, A., Rachmawanto, M. P., Libyawati, W., & Siregar, J. P. (2023). The Development of Exhaust Fan Housing With Ceiling Mounting For High Rise Buildings by Using DFMA. Journal of Applied Engineering and Technological Science (JAETS), 4(2), 895-907. https://doi.org/10.37385/jaets.v4i2.1675

Suwandi, A., Libyawati, W., & Mulatsari, E. (2024). The Impact of Modified Atmosphere Storage Treatment on Glucose Levels and Mass Transfer Coefficients: A Study Based on Fruit Skin Thickness. Journal of Applied Engineering and Technological Science (JAETS), 5(2), 1142-1153. https://doi.org/10.37385/jaets.v5i2.3481

Santoso, H. B., & Setiabudy, R. (2014). Development battery operation management to maintaining continuity operation of microgrids in islanding condition. Journal of Theoretical and Applied Information Technology, 65(2), 573-582.


Refbacks

  • There are currently no refbacks.
Powered by Puskom-UMJ