ANALISA PERBAIKAN BENANG KUSUT AKIBAT RING TOUCH PADA PROSES PENGGULUNGAN DI MESIN RING SPINNING FRAME

Dedy Harianto; Hendri Pujianto; Hamdan S Bintang; Dita Alfanti

doi:10.24853/jisi.12.1.67-78

ANALISA PERBAIKAN BENANG KUSUT AKIBAT RING TOUCH PADA PROSES PENGGULUNGAN DI MESIN RING SPINNING FRAME

Dedy Harianto, Hendri Pujianto, Hamdan S Bintang, Dita Alfanti

Abstract

Cacat pada benang dalam industri pemintalan tekstil dapat mempengaruhi kualitas produk serta efisiensi produksi. Salah satu cacat yang umum terjadi adalah ring touch pada mesin Ring Spinning Frame (RSF), yang disebabkan oleh gesekan berlebihan antara cincin (ring) dan traveller. Cacat ini dapat meningkatkan tingkat kecacatan produk akhir serta mengganggu stabilitas proses produksi. Penelitian ini mengeksplorasi penggunaan metode 5W+1H sebagai alat diagnostik dalam perbaikan kualitas benang yang mengalami cacat akibat ring touch. Cause and Effect Diagram digunakan untuk mengidentifikasi penyebab utama permasalahan, diikuti oleh penerapan metode 5W+1H dalam perencanaan tindakan perbaikan. Hasil analisis menunjukkan bahwa penyebab utama adalah ketidaksesuaian posisi spindle, yang dipengaruhi oleh perubahan pengaturan ring flange dan kendornya mur di bawah spindle. Langkah perbaikan meliputi pengencangan baut pengunci ring flange, penyetelan ulang sesuai spesifikasi, serta pemeriksaan dan penggantian mur yang kendur. Perbaikan dilakukan oleh tim pemeliharaan RSF selama jadwal perawatan mesin. Implementasi tindakan ini terbukti meningkatkan stabilitas operasional mesin, mengurangi tingkat benang kusut secara signifikan, serta menghasilkan benang dengan keseragaman yang lebih baik. Hasil penelitian ini menunjukkan bahwa pendekatan berbasis metode 5W+1H dapat menjadi strategi diagnostik yang efektif dalam mengoptimalkan kualitas benang dan meningkatkan efisiensi produksi di industri tekstil

Keywords

cacat benang, ring spinning frame, ring touch, 5W+1H, cause and effect diagram

Full Text:

PDF

References

Abbas, Y., & Malik, M. S. I. (2023). Defective products identification framework using online reviews. Electronic Commerce Research, 23(2), 899–920. https://doi.org/10.1007/S10660-021-09495-8/METRICS

Abdulghafour, A. B., Omran, S. H., Jafar, M. S., Mottar, M. M., & Hussein, O. H. (2021). Application of Statistical Control Charts for Monitoring the Textile Yarn Quality. Journal of Physics: Conference Series, 1973(1). https://doi.org/10.1088/1742-6596/1973/1/012158

Afifuddin, M., Sugiyarto, ., & Rusdiana, I. (2021). Analisis Penyebab Tingginya Angka Hairiness pada Benang Cd 40’s di Mesin Ring Spinning Perusahaan Pembuatan Benang PT XYZ. Performa: Media Ilmiah Teknik Industri, 20(1), 1. https://doi.org/10.20961/PERFORMA.20.1.44832

Ahmad, N., Hossen, J., & Ali, S. M. (2018). Improvement of overall equipment efficiency of ring frame through total productive maintenance: a textile case. International Journal of Advanced Manufacturing Technology, 94(1–4), 239–256. https://doi.org/10.1007/s00170-017-0783-2

ASQ. (2024). What is a Fishbone Diagram? Ishikawa Cause & Effect Diagram | ASQ. https://asq.org/quality-resources/fishbone

Babaarslan, O., Sarıoğlu, E., & Ertek Avcı, M. (2020). A comparative study on performance characteristics of multicomponent core-spun yarns containing cotton/PET/elastane. The Journal of The Textile Institute, 111(6), 775–784. https://doi.org/10.1080/00405000.2019.1662876

Bagues, tofan. (2019). Penggintiran Benang dalam Industri Tekstil Indonesia - Ruang TEKSTIL. https://www.ruangtekstil.com/2019/07/penggintiran-benang-dalam-industri.html

Cui, P., Zhang, Y., & Xue, Y. (2020). Detection and Analysis of Real-Time Dynamics of Yarn Tensions in a Ring Spinning Frame. Journal of Fiber Science and Technology, 76(6), 190–198. https://doi.org/10.2115/FIBERST.2020-0023

Fitria, L., Tauhida, D., & Sokhibi, A. (2023). Quality Control with Six Sigma Method to Minimize Polyester Fabric Product Defects at PT Sukuntex. OPSI, 16(1), 110. https://doi.org/10.31315/OPSI.V16I1.6786

Harianto, D., Sugiyarto, S., & Wulandari, A. (2023). Pengaruh Jumlah Lilitan Roving pada Flyer terhadap Kerataan Roving dan Kekuatan Benang yang Dihasilkan. Jurnal Tekstil (JUTE), 6(1), 37–41.

Hossain, M., Sparing, M., Espenhahn, T., Abdkader, A., Cherif, C., Hühne, R., & Nielsch, K. (2019). In situ measurement of the dynamic yarn path in a turbo ring spinning process based on the superconducting magnetic bearing twisting system. Https://Doi.Org/10.1177/0040517519879899, 90(7–8), 951–968. https://doi.org/10.1177/0040517519879899

indiamart. (2024). Mild Steel Textile Machinery Spare Parts Abc Rings Balloon Breakers, For Textile Industry at Rs 8/piece in Ludhiana. https://www.indiamart.com/proddetail/abc-rings-balloon-breakers-24992264788.html?pos=1&DualProdscaps

Jing, J.-F., & Ma, H. (2019). Yarn-dyed fabric defect detection based on convolutional neural network. Https://Doi.Org/10.1117/12.2524202, 11069, 1128–1133. https://doi.org/10.1117/12.2524202

Jing, J., Li, H., Zhang, H., Su, Z., & Zhang, K. (2020). Detection of Bobbin Yarn Surface Defects by Visual Saliency Analysis. Fibers and Polymers, 21(11), 2685–2694. https://doi.org/10.1007/S12221-020-9728-8/METRICS

Kiron, M. I. (2020, December 13). Ring Spinning Machine: Drafting System, Different Parts and Functions. https://textilelearner.net/ring-spinning-machine-drafting-system/

Korabayev, S. A., Mardonovich, M. B., Lolashbayevich, M. S., Xaydarоvich, M. U., Korabayev, S. A., Mardonovich, M. B., Lolashbayevich, M. S., & Xaydarоvich, M. U. (2019). Determination of the Law of Motion of the Yarn in the Spin Intensifier. Engineering, 11(5), 300–306. https://doi.org/10.4236/ENG.2019.115021

Kumah, A., Nwogu, C. N., Issah, A. R., Obot, E., Kanamitie, D. T., Sifa, J. S., & Aidoo, L. A. (2024). Cause-and-Effect (Fishbone) Diagram: A Tool for Generating and Organizing Quality Improvement Ideas. Global Journal on Quality and Safety in Healthcare, 7(2), 85–87. https://doi.org/10.36401/JQSH-23-42/3368554/I2589-9449-7-2-85.PDF

Ling, Y., Henson, C., West, A., & Yin, R. (2022). Systematic investigation and evaluation of modified ring yarns by feeding three-roving strands. Textile Research Journal, 93(9–10), 2033–2041. https://doi.org/10.1177/00405175221139323

Li, Z., Zhong, P., Tang, X., Chen, Y., Su, S., & Zhai, T. (2020). A New Method to Evaluate Yarn Appearance Qualities Based on Machine Vision and Image Processing. IEEE Access, 8, 30928–30937. https://doi.org/10.1109/ACCESS.2020.2972967

Ly, L. (2021, June 8). Proses Pemintalan Benang Tekstil (Spinning) | Industri Tekstil Indonesia - BULETIN TEKSTIL. https://buletintekstil.com/2021/06/08/proses-pemintalan-benang-tekstil-spinning-industri-tekstil-indonesia/04/59/58/2618/

Murti, W., Wijayono, A., Galih, V., Putra, V., & Wardiningsih, W. (2017). Pemodelan dan Validasi Nilai Sudut Antihan Benang Secara Teori dan Pengolahan Citra Digital.

Pereira, F., Carvalho, V., Soares, F., Vasconcelos, R., & Machado, J. (2018). Computer vision techniques for detecting yarn defects. Applications of Computer Vision in Fashion and Textiles, 123–145. https://doi.org/10.1016/B978-0-08-101217-8.00006-3

Pujianto, H., Yulianto, B., Bintang, H. S., & Pramesti, D. A. (2023). Optimum Splice Thickness Ratio Splicer of a Winding Machine to PE20KT Thread Splicing Quality. Sainteks: Jurnal Sains Dan Teknik, 5(2), 228–235. https://doi.org/10.37577/sainteks.v5i2.605

Putri, A. S., & Primananda, F. (2021). Quality Control on Minimizing Defect Product on 20 OE Yarn. Jurnal Ilmiah Teknik Industri, 20(1), 81–88. https://doi.org/10.23917/jiti.v20i1.12443

Ramasamy, K. M., Duraisamy, R., & Mammo, H. (2019). Improving Yarn Quality by Modification on Drafting Zone Settings of Draw Frame. International Journal of Engineering Trends and Technology, 67(11), 157–166. https://doi.org/10.14445/22315381/IJETT-V67I11P226

Rieter. (2018, November 8). New Ring and Compact-Spinning Machines from Rieter | Rieter. https://www.rieter.com/company/news-and-success-stories/details/new-ring-and-compact-spinning-machines-from-rieter

School, T. (2023, October 5). Essential Machinery Used in Ring Spinning: A Comprehensive List - Textile School. https://www.textileschool.com/9268/essential-machinery-used-in-ring-spinning-a-comprehensive-list/

Shao, R., Cheng, L., Xue, W., Yu, Y., & Zhang, R. (2019). Theoretical study of the effects on yarn strength in a modified ring spinning system. Https://Doi.Org/10.1177/0040517519846071, 89(23–24), 5014–5023. https://doi.org/10.1177/0040517519846071

Siddiqua, T., & Iqbal, S. M. F. (2019). Analysis of Ring Yarn Properties Produced from Different Traveller Brands. European Scientific Journal, 15(18). https://doi.org/10.19044/ESJ.2019.V15N18P53

Spintex, S. (2024). Manufacturing — Sara Spintex. https://www.saraspintex.com/manufacturing-sara

Sugiyarto, Harianto, D., & Rokhim, N. (2020). Analisa Pengendalian Kualitas Produk Jacket Thermoball Style A3LH2 pada PT. Pan Brothers Tbk. Majalah Teknik Industri, 28(2), 8–19. https://journal.atim.ac.id/index.php/majalahteknikindustri/article/view/61

Widyanto, M. K. (2020). PRODUCT QUALITY IMPROVEMENT USING SIX SIGMA APPROACH IN YARN MAKING PROCESS IN PT. SUTRA COTTON TEXTILE INDUSTRIES SURABAYA. Tibuana, 3(02), 1–11. https://doi.org/10.36456/TIBUANA.3.02.2558.1-11

Wu, X., Li, W., Hurren, C., & Wang, X. (2023). Modeling the temperatures of traveler and ring in ring spinning. Textile Research Journal, 93(17–18), 4080–4095. https://doi.org/10.1177/00405175231170312

Zhang, B., & Tang, C. (2019). A Method for Defect Detection of Yarn-Dyed Fabric Based on Frequency Domain Filtering and Similarity Measurement. Autex Research Journal, 19(3), 257–262. https://doi.org/10.1515/AUT-2018-0040/MACHINEREADABLECITATION/RIS

Zheng, L., He, Z., & He, S. (2020). A novel probabilistic graphic model to detect product defects from social media data. Decision Support Systems, 137, 113369. https://doi.org/10.1016/J.DSS.2020.113369

DOI: https://doi.org/10.24853/jisi.12.1.67-78