Design of a Removal Tool for Air Dryer Filters on Scania P410 Using the 7UP++ Method
Keywords:
Special tools, 7UP method, Air dryer filter, Scania P410Abstract
This study aims to design and evaluate the effectiveness of a specialized tool to facilitate the removal process of the air dryer filter on Scania P410 units, particularly in cases where the locking nut is detached. Common issues such as difficulty in filter removal, risk of thread damage, and potential harm to surrounding components are the main focus of this research. The custom-designed tool provides optimal grip without damaging adjacent parts, thereby improving maintenance efficiency and reducing the risk of component failure. Testing results show that the use of this tool can significantly reduce filter removal time from 30 minutes to just 5 minutes, representing an efficiency improvement of 83.3%. Therefore, the tool is proven to be effective in supporting maintenance processes, enhancing technician safety, and minimizing vehicle downtime. This study recommends the widespread adoption of the specialized tool and technician training to ensure safe and efficient air dryer filter maintenance.References
Scania CV AB. (2024). Scania Multi Version 10.2024
Suryanto, D. (2020). Analisis perawatan AC (Air Conditioner) unit split duct menggunakan metode failure mode and effect analysis fmea di Hotel Harris Yello. JITMI (Jurnal Ilmiah Teknik Dan Manajemen Industri), 3(1), 67-75.
Britsin, S., Ryabinin, M., & Sarach, E. (2020, March). Calculation of the hydro-pneumatic suspension damper. In IOP Conference Series. Materials Science and Engineering (Vol. 779, No. 1). IOP Publishing.
Heryanto, H., Dani, A. W., & Dawami, M. D. N. (2020). Kajian Tentang Uji Jalan Kendaraan Listrik Dengan Studi Kasus Perjalanan Bandung Jakarta. Jurnal Teknologi Elektro, 11(2), 64-71.
Al-Otoom, A., Äbu Al-Rub, F., Mousa, H., & Shadeed, M. (2015). Semicontinuous solar drying of sludge from a waste water treatment plant. Journal of Renewable and Sustainable Energy, 7(4).
Aryadi, A., Armas, R. F., Nasrullah, H., & Zahra, A. S. (2024). Experimental Study on the Conversion of Fuel Injection Motorcycles into Electric Vehicles Through Dynotest Performance Testing. Jurnal E-Komtek (Elektro-Komputer-Teknik), 8(2), 318-329.
Technical Training Department, Basic Mechanical Course: Basic Maintenance, PT United Tractors Tbk., Jakarta, 2022
PT. United Tractors, Guide Book, 2022.
Armas, R. F., Purwono, H., Junaedi, T., Alfauzi, A., & Santosa, L. F. (2024). Development of a Special Service Tool for Hydraulic Piston Maintenance on Excavator PC 210-10M0. SINTEK JURNAL: Jurnal Ilmiah Teknik Mesin, 18(2), 121-128..
Behera, P. K., & Sahoo, B. S. (2016). Leverage of multiple predictive maintenance technologies in root cause failure analysis of critical machineries. Procedia Engineering, 144, 351-359.
Savsar, M. (2013). Analysis and scheduling of maintenance operations for a chain of gas stations. Journal of Industrial Engineering, 2013(1), 278546.